Taillight Systems Thick-Walled Optical Component Mold

Structural Characteristics and Wall Thickness Design
The component features a distinct thick-wall structure, with locally increased wall thickness to support light housing design and structural requirements. Wall thickness distribution is carefully planned during mold design, with smooth transitions to reduce the risk of molding defects caused by excessive thickness variation, helping maintain overall part integrity.

Material Performance and Appearance Stability
With appropriate material selection and controlled molding parameters, the thick-wall component shows no visible yellowing after molding, maintaining good transparency and consistent appearance. Even with increased wall thickness, the part does not introduce negative visual effects, making it suitable for long-term tail light applications.

Mold Design and Molding Control
To address the challenges associated with thick-wall molding, the mold is optimized in terms of gate positioning, cooling layout, and processing control. These measures help reduce internal stress and promote uniform solidification, supporting stable appearance and dimensional consistency in mass production.

Application and Integration
This thick-wall optical component can be integrated into various tail light designs as a functional or structural element. While meeting strength and appearance requirements, it also supports mold manufacturability and production consistency, making it suitable for long-term automotive lighting projects.