Product Overview
This fog light reflector is developed based on its specific reflective structure and corresponding mold design. It is used to support light reflection and beam control within fog light systems. The design focuses on manufacturability, molding stability, and batch consistency, making it suitable for applications requiring stable optical performance and precise assembly.
Reflector Structural Characteristics
The reflector features a slim, elongated structure, with the reflective area continuously distributed along its length. This structure is suitable for fog light installations with limited space. During mold development, the reflective surface is divided into functional zones to ensure consistent replication of surface patterns and to reduce the risk of uneven reflection or beam deviation.
PMMA Material and Molding Compatibility
The reflector is typically molded using PMMA (acrylic) material. Based on its optical transparency and molding characteristics, the depth and angle of the reflective textures are carefully controlled. This approach supports stable reproduction of fine reflective features during mass production and helps minimize deformation or incomplete pattern formation.
Mold Design and Molding Stability
The mold is optimized according to the reflector’s geometry and structural features, with specific attention to parting lines, draft angles, and demolding direction. This design helps ensure uniform stress during molding and demolding, contributing to consistent dimensions and stable quality across production batches.
Regulatory Compatibility
The reflector structure is designed with regulatory requirements in mind and can support fog light systems in meeting ECE and CCC certification standards, facilitating compliance for both European and domestic markets.