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Home / Product / High Mount Stop Lamp (HMSL) Mold / High-Mounted Stop Lamp (HMSL) Protective Cover Two-Shot Mold with Rubber Coating

High-Mounted Stop Lamp (HMSL) Protective Cover Two-Shot Mold with Rubber Coating

  • High-Mounted Stop Lamp (HMSL) Protective Cover Two-Shot Mold with Rubber Coating
High Mount Stop Lamp (HMSL) Mold

High-Mounted Stop Lamp (HMSL) Protective Cover Two-Shot Mold with Rubber Coating

Product Overview
This product is an overmolded guard panel for high-mounted stop lamp (HMSL) applications, designed for coverage, protection, and appearance transition around the lamp area. Developed with a focus on assembly fit and edge protection, it uses an overmolding process to integrate a rigid base structure with overmolded zones in one component, supporting a stable appearance and reliable assembly.

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  • Structural Characteristics and Shape Design
    The guard panel features an elongated curved profile that matches the mounting surface on the vehicle roof or tailgate area. The main body is molded as a rigid structure, while selected edges and corners are overmolded to create a softer transition, improving fit and reducing the risk of interference with adjacent components during assembly.

    Overmolding Process and Protective Functions
    An overmolding process is applied after the rigid substrate is formed, precisely covering designated areas with a secondary material. The overmolded zones can provide edge protection, cushioning, and auxiliary sealing support, helping reduce looseness, noise, or scratching caused by assembly tolerances. Clean and stable material interfaces support a consistent appearance.

    Mold Design and Molding Control
    To meet the surface quality and clear overmold boundary requirements for exterior trim/guard parts, the mold is optimized in parting line placement, gate layout, and overmolding alignment features. Flow path and venting are designed to ensure uniform filling and neat boundaries, improving consistency and yield in mass production.

    Application and Integration
    This overmolded guard panel is suitable for appearance transition and protection in HMSL assemblies. The structure can be adapted to different vehicle mounting curvatures and boundary requirements, while maintaining mold manufacturability and stable serial production for long-term supply.

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