Headlamp Through-Type Lamp Housing Mold

Structural Characteristics and Housing Layout
The housing features a slim, elongated profile extending across the vehicle front width. Multiple mounting points, reinforcement ribs, and functional zones are integrated along the length. Structural zoning is applied to balance rigidity and continuity, supporting stable assembly and long-term structural performance for ultra-long components.

Material Selection and Dimensional Stability
The housing is molded from an engineering plastic selected to support large structures. Wall thickness distribution and rib design are optimized to reduce shrinkage and warpage along the length, helping maintain dimensional stability and assembly accuracy for full-width lighting systems.

Mold Design and Molding Control
To address the challenges of molding a 1.4-meter-long housing, the mold is optimized in parting layout, gate positioning, and cooling system design. Melt flow balance and molding conditions are carefully controlled to ensure uniform filling and stable forming across the entire cavity, supporting consistent mass production.

Application and Integration
This front full-width light housing is suitable for next-generation front lighting systems with a continuous design language. While achieving integrated ultra-long molding, the solution maintains mold manufacturability and production stability, making it suitable for long-term series production projects.