Headlamp Ring-Shaped Bracket Mold

Structural Characteristics and Bracket Layout
The bracket features a ring-shaped structure with multiple supporting points distributed around the lamp perimeter, enabling balanced load distribution. Multiple mounting holes, clips, and locating features are integrated into the design to interface with the lamp body, housing, and vehicle structure, supporting stable assembly and reduced tolerance accumulation.

Material Selection and Structural Performance
The bracket is molded from engineering plastic selected for structural strength and dimensional stability. Reinforcement ribs and wall thickness are carefully designed to maintain rigidity while avoiding localized stress concentration, supporting reliable performance under vibration and temperature variation typical of automotive environments.

Mold Design and Molding Control
To accommodate the complex geometry and concentrated functional features, the mold is optimized in terms of parting structure, slider configuration, and gate layout. Controlled melt flow and molding conditions ensure complete formation of functional areas and stable dimensions, supporting consistent assembly accuracy.

Application and Integration
This headlamp mounting bracket is suitable for various headlamp system architectures and can be adapted to different vehicle designs. While providing integrated structural support, the design maintains mold manufacturability and stable mass production performance, making it suitable for long-term headlamp projects.