Headlamp Inner Lens Lampshade Mold

Structural Characteristics and Shape Design
The inner lens features a smooth, curved profile that follows the internal contour of the headlamp. Fine optical textures are distributed across a large surface area to soften direct light exposure and enhance visual uniformity. Structural planning during the design stage ensures that textured areas remain continuous, avoiding negative effects from complex geometry transitions.

Texture Detail and Surface Quality
A key feature of this component is that the textured surface is free from visible tool marks or machining joints. The texture is formed as a continuous surface rather than being segmented or stitched together. This requires precise mold machining, optimized tool path planning, and stable surface finishing processes to achieve a clean and consistent texture appearance.

Mold Design and Machining Process
To meet the high surface quality requirements of large-area textures, the mold is manufactured using refined tool path strategies and stable machining processes to minimize interruptions and tool changes. Parting lines are carefully positioned away from textured areas, ensuring that the molded part maintains a uniform surface finish and consistent appearance in mass production.

Application and Integration
This headlamp inner lens is suitable for headlamp systems that place strong emphasis on interior optical appearance. It can be used as a shading, transition, or decorative optical component, while supporting mold manufacturability and stable mass production for long-term project integration.