Part Material: PC2245
Mold Steel: 2343
Key Requirement: A high surface finish was required, especially for the patterned area with an R0.1 mm corner radius.
Mold Life: 500,000+ Shots
DFM Review: 7 Days
Mold Design: 7 Days After Data Freeze
Mold Manufacturing: 50 Days After Material Preparation Approval
T0 Trial: Based on Mold Complexity
Modification & Validation: According to Trial Results
Shipment: After Sample Approval
Reports: DFM, Mold Flow, CMM, Trial Report
Application: Tier 1 Supplier, GAC
Challenge:
The key challenge was to achieve a high surface finish while accurately machining the fine patterned details with an R0.1 mm corner radius.
Solution:
Renxin optimized the machining process, tool path, and finishing method to ensure the R0.1 mm pattern details were accurately formed and the surface finish met the customer's appearance and precision requirements.
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