Mold Type: Optical Component Mold
Part Material: PC2245
Mold Steel: 2343
Key Requirement: High machining accuracy for patterned features, with corner radius of R0.15 mm. Gate Position Layout
Mold Life: 500,000+ Shots
DFM Review: 3 Days
Mold Design: 7 Days After Data Freeze
Mold Manufacturing: 40 Days After Material Preparation Instruction Issued
T0 Trial: Based on Mold Complexity
Modification & Validation: According to Trial Result
Shipment: After Sample Approval
Reports: DFM, Mold Flow, CMM, Trial Report
Application: Tier 1 Supplier, Chery
Challenge:
The patterned features required high precision, with strict requirements for fine details and surface quality.
Solution:
We ensured accurate precision finishing and strict machining control, allowing the final part to meet the customer's dimensional and appearance requirements. We optimized the gate position layout to improve material flow and filling balance. This helped reduce warpage, weld lines, and visible molding defects, ensuring stable molding and a qualified part appearance.
Share your 2D/3D drawing, material requirements, annual volume and project timeline. Our engineering team will review the manufacturability and provide mold solution suggestions.